Improving the Energy Rating
Manufacturers of BFRC Rated windows using the BFRC label and A-G rating
scheme often want to improve their rating to improve consumer choice.
There are a range of competing technologies available to improve Energy
Rating and this page attempts to give guidance on the relative benefits
of each technology.
The incremental performances are relative to those of a current domestic
style `Part L window' achieving a U-value of 2.0, which is taken to
be a 3-chamber PVC-U window, with a 4/16/4 air-filled DGU comprising
hard coat low E.
It is important to realise that the improvements suggested are not necessarily
cumulative. Using two technologies together will not necessarily result
in the sum of the improvements suggested.
In some cases the technologies are mutually exclusive and using one
technology will prevent the use of another technology.
Current technologies
Argon fill
Argon filling cannot be carried out through some warm edge spacers but
gives good thermal performance improvements.There is a need for the
DGU manufacturer to buy and install filling equipment.
Warm
edge DGU spacers
These are a simple method for gaining an increase in the BFRC Rating
but they can reduce the mechanical strength (and hence wind resistance)
of the DGU. Some types of spacer do not enable Georgian bars to be used
or are not compatible with textured glass.
Very
low emissivity (e0.02-0.04) glass
This is a soft coat glass and will have a major impact on DGU and safety
glass manufacturing processes.The material has a limited shelf-life
prior to making into DGU, manufacturers will need to install edge-deletion
equipment, there is increased process wastage and it is currently uncertain
that all products can be satisfactorily toughened.
Low
iron glass
This is not currently manufactured in UK and current UK glass plants
would require modification, which can only be done at the time of a
major tank rebuild.The glass also has a longer cycle time for toughening.
Krypton
fill
Krypton filling gives full performance in narrower than normal cavities
but a 100% fill is essential, otherwise there is a rapid fall-off in
effectiveness.There is a long lead time for krypton supply to meet the
market needs.
Triple glazing units for current framing systems
(eg 4/8/4/8/4)
The weight of DGU increases by 50% resulting in window size limitations,
more substantial window hardware being needed and Health & Safety
implications when lifting.The larger units would effectively double
the cycle time unit manufacture and halve the rate of throughput.
Frame
technology
There is potential for small improvements in all frame systems. However,
due to Building Regulations and current standards for safety, durability,
security and wind loading, these are unlikely to offer any improvement
greater than 0.1 to 0.2 of a U value for the frame (and therefore less
impact on the whole-window U value).
Many of the improvements that can be made are not obvious and thermal
simulation is needed to determine the best design for energy efficiency.
Combinations of materials could also increase this benefit but recycling
issues would tend to prevent their development. Most available technology
developments within the current range of sealed unit widths have already
been adopted or are rapidly being adopted.
Air
leakage improvements
Air leakage improvements can be made by improving the sealing of the
opening lights to the frame. Improved gasket design and improved materials
are already possible but need wider application.